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14 January 2013

6V LDO Solar Charge Control Circuit



This is a design circuit for Low Dropout Voltage (LDO) control is a variation of the previously posted 12V LDO control. It is optimized for charging a 6V lead-acid battery with a 9V solar panel. Minimum voltage drop is less than 1V. It uses a simple differential amplifier and series P channel MOSFET linear regulator. This is the figure of the circuit;


In this circuit, the voltage output is adjustable. It may also be applied in two or four cell lead-acid applications (4V & 8V). It is not recommended for 12V applications. Max solar panel rating: 50W (8A, 6V nominal) (open circuit voltage: 9 to 10V). This circuit has output voltage range: 4.7 to 9.8V. While designed for 8A, 50W, it will function just as well at much lower current /power. The input voltage exceeds the input voltage by 0.9V when charging at the maximum rate—the lower, the better. Low Dropout Voltage (LDO) is the catch phrase for anything under approximately 2V.

U1 is an LM317LZ TO-92 voltage regulator that is set to put out 3.1V. Low voltage zeners (below 6.2V) are too sloppy to use as voltage references, so the LM317 is used. Q1 & Q2 make up the classic differential amplifier that amplifies the difference between the reference voltage and the feedback voltage from the arm of potentiometer R6. The output is taken from the collector of Q2 and drives the gate of P Channel MOSFET Q3. Differential voltage gain is probably in the order of 100 to 200. For best performance, I selected Q1 & Q2 for matched hFE (approx 300). As the feedback voltage increases at the arm of R6, Q2 turns on harder and steals some of the emitter current away from Q1. The collector current of Q1 follows the emitter current and drops less voltage across R1 thus reducing Vgs of Q3 and turning it off. C2 provides frequency compensation to prevent the amplifier from oscillating.

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